Standard Operating Procedure for Garment Quality Control
At Rudra Sustainable Solutions, we follow a meticulously structured SOP in garment manufacturing to ensure every piece meets premium standards before it reaches the customer. From fabric testing to final shipment, our quality team ensures consistency, accuracy, and excellence at every touchpoint.
Key Quality SOP Highlights:
Fabric Testing & R&D Approval
2-piece fabric samples undergo shrinkage, color fastness, and lab testing.
Internal PPM conducted based on R&D and lab findings.
Pre-Production & Buyer Alignment
Internal & External PPM setup with buyer instructions documented.
Trial run initiated with 200pcs and line setup as per OB sheet.
Line Setup & Monitoring
Mock cards, SPI indicators, and quality parameters displayed on the line.
End-line checker performs 100% inspection with hourly production reporting.
Inline Review & Bulk Approval
AQM checks first 5 pcs for wash stability and fit approval.
Spec measurement and visual audits every hour ensure consistency.
Final Quality Audits & Corrections
NQC performs line walks and reviews for any corrective actions.
AQL-based audits are conducted before sending goods to I/R.
Finishing Stage Approvals
Thread cutting, wash trials, ironing, and measurement verification are documented.
Final audit before packaging includes tag check, thread removal, and label accuracy.
Metal Detection & Packing SOP
Every piece passes through a metal detector with 2-hour calibration logs.
Country-specific packing and PO-wise sorting is ensured before shipment.
Final Shipment Authorization
Final QA is conducted by NQC and Buying QA.
Container stuffing verified and sealed as per dispatch documentation.
