SIC Monitoring – Cotton Dyeing (Jigger Machine)
At Rudra Sustainable Solutions, our Short Interval Control (SIC) for cotton dyeing on Jigger Machines ensures real-time process accuracy and defect prevention. Operators record critical machine and process parameters at defined intervals to maintain consistency, reduce rework, and meet dyeing quality standards.
✅ Key SIC Control Points
Desizing Parameters
pH, temperature, and water levels are recorded during desizing to ensure chemical penetration and fabric prep.Boiling Efficiency
Timing, chemical usage, and temperature are monitored to prevent fabric damage and ensure cleaning.Dye Bath Readiness
Salt concentration, dye pH (6.0–6.5), and liquor ratios are verified before dyeing begins.Hydrogen Peroxide Traces
Checked to ensure no residue remains from previous bleaching processes.Soaping & Final pH
Bath and unloading pH are measured to maintain softness and dye stability.Data Logging & Signature
Each parameter set is logged with actual vs standard values and signed off by both operator and supervisor.
SIC Monitoring – Cotton Dyeing (Vessel Machine)
At Rudra Sustainable Solutions, our System Implementation & Control (SIC) framework for cotton dyeing using Vessel Machines ensures process reliability, chemical accuracy, and consistent fabric quality. Operators track and document critical values such as MLR, pH levels, water usage, and timing across all dyeing stages. This real-time control approach prevents errors, reduces rework, and maintains standardized output.
✅ Key Control Highlights
Pre-Dyeing Process Validation
Lot load time, water quantity, and machine pressure are recorded and matched against standard settings.Hydrogen Peroxide Check
Peroxide carryover is confirmed absent before proceeding to avoid cross-contamination.Dye Bath Setup & Salt Validation
Bath pH (6–6.5), salt concentration, and chemical confirmation ensure readiness for dyeing.Alkaline Washing Stages
pH levels are monitored after first (8.5–9) and second washes (10.5–12.5) to ensure complete dye fixation.Soaping Process Control
Soaping and unloading pH are maintained between 6.0–6.5 to retain softness and dye strength.Final Roll Validation
Roll numbers, GSM deviations, shrinkage reports, and fabric weight are verified before release.Operator Compliance
All stages require date, time, and operator sign-off for traceability and accountability.
Polyester Dyeing – Jet Machine (SIC Monitoring)
Our SIC protocol for polyester dyeing using Jet Machines ensures consistent results, minimal defects, and full compliance with dyeing parameters. Every batch is logged with real-time data including pH levels, loading times, and chemical validations. This systematic monitoring guarantees uniformity in production and ensures sustainable dyeing operations.
✅ Key Control Highlights
Pre-Dyeing Parameters
MLR ratio, water quantity, pump pressure, and initial pH are verified before loading.Hydrogen Peroxide Check
Confirmed absent to prevent cross-chemical reactions.Dye Bath Monitoring
pH of 4–5 maintained, with controlled dye bath water level and temperature.RC & PRD Settings
RC bath and PRD pH (target: 10) measured and logged during each cycle.Soaping & Unloading
pH between 6–6.5 ensured during unloading for fabric softness and stability.Batch & Roll Finalization
Roll numbers, fabric GSM, shrinkage data, and fabric issuance logs are completed before release.Operator Sign-Off
All values are documented and signed by both operator and supervisor.
